Applications of Wire Guide Nozzles:

Applications of Wire Guide Nozzles:

Wire Guiding Nozzles made by Bharat Industries used in industries manufacturing coils, relays, transformers and in industries manufacturing sensors for automotives and electrical equipments. These are used for providing perfectly consistent route for enamelled copper wire to coil from reel. Bharat Industries make coil winding nozzles for all machines including those manufactured by Tanaka, Tanac, Meteor, Bachi, Marselli, EPM, Sarcem, AWG, guidafilo.

Bharat Industries with its 30 years of experience in manufacturing dies along with its extensive process understanding and system competence of our specialists, can provide you high-quality Dies to achieve utmost results in Drawing.

Read More on http://www.wiredrawingdies.co.in/product/wire-guide-nozzles/. Please visit our website www.wiredrawingdies.co.in for more details.

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Attributes of wire guide nozzles

Attributes of Wire Guide Nozzles:

Bharat Industries manufactured Wire Guide Nozzles have following attributes making them best in market.

1. High Wear Resistance: Tungsten Carbide possesses a very high Hardness value in excess of Vickers 1500, approximately 1.7 times more than that of hardened carbon steel making it perfect material for Nozzles.
2. Surface-Roughness: These Nozzles are surface finished to a roughness of 0.05-1 microns or 2-4 micro inches Ra, which assures least friction-resistance, reduces film damage during wire-insulation as well as provides stable wire tension.
3. Concentricity & Stiffness: These nozzles permit wire to exit concentric to the nozzle within 0.01 mm with or even without load.
4. Accurate Exit Radii: The exit radii of the nozzles determine the angle of wire exit from one coil to the next. This makes it essential to maintain the exit radii to utmost tolerance limit, which is done using the right calibrating instruments.

Bharat Industries with its 30 years of experience in manufacturing dies along with its extensive process understanding and system competence of our specialists, can provide you high-quality Dies to achieve utmost results in Drawing.

Read More on http://www.wiredrawingdies.co.in/product/wire-guide-nozzles/. Please visit our website www.wiredrawingdies.co.in for more details.

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Wire Guide NOzzles

Wire Guide Nozzles also known as Coil Winding Nozzles or PVC Coating Nozzles are used on multi-spindle wrapping machines during coil winding for guiding wire to wind in bobbin, pins and other desired materials.

Bharat Industries with its 30 years of experience in manufacturing nozzlesalong with its extensive process understanding and system competence of our specialists, can provide you high-quality nozzles to achieve utmost results in operations.

Read More on http://www.wiredrawingdies.co.in/product/wire-guide-nozzles/. Please visit our website www.wiredrawingdies.co.in for more details.

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Applications of PCD Dies

Wire-drawing operations ranging from rod-size to intermediate to very fine wire sizes of various ferrous and non-ferrous metal wires including copper, aluminum, stainless steel and many other.

Read more http://www.wiredrawingdies.co.in/product/polycrystalline-diamond-dies/. Visit www.wiredrawingdies.co.in for more details on other products. 

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Advantages of PCD Dies

Selection of any die-nib material depends on material being drawn as well as desired finish of wire-surface. However, in any case, withstanding the demanding wear of the die is a necessity.

Advantages Of PCD:

• Lesser Downtime
• High Thermal Conductivity & Hardness
• Excellent Resistant to Fracture & Breakage
• Uniform Wear
• Better Price/Performance

Bharat Industries, with its stringent quality provides you with Polycrystalline diamond dies, with an unproblematic performance from manufacturing to refurbishing.

Read more http://www.wiredrawingdies.co.in/product/polycrystalline-diamond-dies/. Visit www.wiredrawingdies.co.in for more details on other products. 

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PCD Dies

Polycrystalline Diamond(PCD) Dies are the backbone of Wire Industry, when longer life, predictable performance along with excellent surface finish are required.

Read more on http://www.wiredrawingdies.co.in/product/polycrystalline-diamond-dies/. Visit www.wiredrawingdies.co.in for more details.

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Drawing Dies

Bharat Industries with its 30 years of experience in manufacturing dies along with its extensive process understanding and system competence of our specialists, can provide you high-quality Dies to achieve utmost results inDrawing operations. Read More on http://www.wiredrawingdies.co.in/product/tungsten-carbide-dies/.
Please visit our website http://www.wiredrawingdies.co.in for more details.

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Tungsten Carbide Drawing Dies

Tungsten Carbide dies are the foremost choice in drawing equipment of wire-industry when an economical option is desired over better wear resistance and wire-surface finish. Tungsten Carbide dies are little, ultra-hard precision tool with a small hole at its center.

Bharat Industries with its 30 years of experience in manufacturing dies along with its extensive process understanding and system competence of our specialists, can provide you high-quality Dies to achieve utmost results in Drawing.

Read More on http://www.wiredrawingdies.co.in/product/tungsten-carbide-dies/.
Visit our website www.wiredrawingdies.co.in for more details.

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Tungsten Carbide Fine Size Wire Drawing Dies

Bharat Industries has special mastery in manufacturing fine size dies ranging in sizes from 0.15mm to 0.8mm used specially in CO2 MIG & Stainless Steel Wire drawing.

Bharat Industries with its 30 years of experience in manufacturing dies along with its extensive process understanding and system competence of our specialists, can provide you high-quality Dies to achieve utmost results in Drawing. Read More on http://www.wiredrawingdies.co.in/product/tungsten-carbide-dies/.
Visit our website www.wiredrawingdies.co.in for more details.

Advantages of PCD Dies

Selection of any die-nib material depends on material being drawn as well as desired finish of wire-surface. However, in any case, withstanding the demanding wear of the die is a necessity.

Advantages Of PCD:

• Lesser Downtime
• High Thermal Conductivity & Hardness
• Excellent Resistant to Fracture & Breakage
• Uniform Wear
• Better Price/Performance

Bharat Industries, with its stringent quality provides you with Polycrystalline diamond dies, with an unproblematic performance from manufacturing to refurbishing.

Visit http://www.wiredrawingdies.co.in/product/polycrystalline-diamond-dies for other details. Visit our site http://www.wiredrawingdies.co.in for details.

PCD Dies

Polycrystalline Diamond Dies

Polycrystalline Diamond(PCD) Dies are the backbone of Wire Industry, when longer life, predictable performance along with excellent surface finish are required. Bharat Industries, with its stringent quality provides you with Polycrystalline diamond dies, with an unproblematic performance from manufacturing to refurbishing.

Bharat Industries with its 40 years of experience in manufacturing dies along with its extensive process understanding and system competence of our specialists, can provide you high-quality dies to achieve utmost results in drawing operations. 

Read more on http://www.wiredrawingdies.co.in/product/polycrystalline-diamond-dies. Please visit our website www.wiredrawingdies.co.in for more details.

Cable Cutters

Cable Cutters

Cable Cutters are used mainly in cutting insulated copper and aluminium cable of various diameters. Jaws of Cable cutters make it possible to cut through the cable without causing any major distortion to the internal wires. Read more on further on http://www.wiredrawingdies.co.in/product/cutters/.

Please visit our website www.wiredrawingdies.co.in for more details. 

Wire cutters

Wire Cutters

Wire Cutters are used specifically for purpose of cutting wire. These also known as snips or diagonal Pliers, as are very similar to pliers.

The most noteworthy difference between wire cutters and Pliers is that instead of grips as in Pliers, these have sharpened edges, which assists in cutting through wire. Read more on further on http://www.wiredrawingdies.co.in/product/cutters/

Please visit our website www.wiredrawingdies.co.in for more details. 

Bolt Cutters

Bolt Cutters

Bolt Cutters are used in heavy industries as cutting tools for cutting thick materials. They can be used from general purpose to heavy duty cutting for cutting rods, heavy steel wires, metal bolts, nails, screws, case hardened chains.Read more on further on http://www.wiredrawingdies.co.in/product/cutters/

Please visit our website www.wiredrawingdies.co.in for more details. 

Industrial Cutters

Industrial Cutters

Cutters are used in heavy industries for cutting thick materials including wires, cables, rods, case hardened chains.  Read more on  http://www.wiredrawingdies.co.in/product/cutters/

Please visit our website www.wiredrawingdies.co.in for more details. 

Hydrostatic Extrusion

In the blogs on extrusion and its types- Direct extrusion & Indirect Extrusion, it was noted that the major drawback with direct extrusion is the frictional forces acting on the billet. Accordingly, one can either try backward extrusion or can move ahead with hydrostatic extrusion.  Hydrostatic extrusion is basically type of direct extrusion, wherein the billet is confined in sealed chamber surrounded by pressurized fluid. The force delivered by the ram pressurizes this fluid, which further applies to the surfaces of billet. As the ram moves forward, it in effect applies force on the fluid, which causes displacement of billet through die, extruding the metal part.

Read more on http://www.wiredrawingdies.co.in/hydrostatic-extrusion/. Please visit our website www.wiredrawingdies.co.in for more details. 

Backward Extrusion

In the blog on Direct Extrusion, we had pointed the main disadvantage of direct extrusion being the excess use of force due to friction between the cylinder and billet. Accordingly, to deal with this issue, whenever possible one can use indirect or backward extrusion, wherein comparative lesser force is required for extruding the material.

Indirect or backward extrusion is a type of metal extrusion process wherein the billet(work-piece) is kept inside the chamber, which is completely closed on one side. In this type of extrusion, the billet and the container move simultaneously whereas the die remains stationery. Extrusion dies are placed on the ram, which applies the force from the open end of the chamber. These dies are held tightly in position by the “stem” which is longer then the length of the container. The column length of this stem decided the ultimate length of the extruded metal.

Read more on http://www.wiredrawingdies.co.in/indirect-backward-extrusion/.

Please visit our website www.wiredrawingdies.co.in for other product details. 

Forward Extrusion

Extrusion Process are mainly of three types- Direct or Forward Extrusion, Indirect or Backward Extrusion & Hydrostatic Extrusion. This blog would speak on Forward or Direct Extrusion.

Direct Extrusion, also known as forward extrusion or in-line compounding, is used greatly in production of semi-finished products including films, plates, profiles and even tubes in one process step. The intermediate steps of pelletizing are not needed in forward extrusion, thereby being very economical. It requires very little investment and has considerably low operating costs and energy requirements for extrusion. Till date, certain products can only be manufactured by in-line compounding owing to the single-stage direct extrusion needed. In direct extrusion, final product quality is the most important decisive factor in the complex production process.

Read more on http://www.wiredrawingdies.co.in/direct-forward-extrusion/.

Please visit our website www.wiredrawingdies.co.in for other product details. 

Extrusion Process

Extrusion is process used mostly to create a fixed, cross-sectional profile objects. It involves impounding the metal in a packed cavity and allowing it to later flow through the other opening. Consequently, the metal takes profile of the opening. The whole maneuver can be seen as identical to routine squeezing of toothpaste out of the toothpaste tube.  The extrusion process can be either continuous, hypothetically producing indefinitely long material or can be semi-continuous making many products.
Read more on http://www.wiredrawingdies.co.in/extrusion-process/
Please visit our website www.wiredrawingdies.co.in for other product details. 

Wire Drawing

The usage of drawn wire is far beyond from everyday products like electrical wire & TV cables as well as paper clips and staples. It is used greatly in making springs of all kinds used in garage doors and other high tensile applications as well for making re-bar used in construction world-wide. Even spokes on wheels, metal handles & wire brushes are all manufactured from wire. Literally speaking, the usage of wire is beyond man-count and to satisfy this insatiable need millions of miles of wire is continuously drawn by wire-mills annually.

Read further on http://www.wiredrawingdies.co.in/wire-drawing/. Please visit our website www.wiredrawingdies.co.in for more details.

Rod Drawing Die

We just manufactured ROD Drawing Die of size 40mm. Bharat Industries can make rod and bar drawing dies in many custom shapes including round, square, rectangle, ellipse as per your requirement.
Bharat Industries with its 30 years of experience in manufacturing dies along with its extensive process understanding and system competence of our specialists, can provide you high-quality Dies to achieve utmost results in Drawing.
Visit our website www.wiredrawingdies.co.in for more details.

Tungsten Carbide

In the domain of stunning-infrastructure and sophisticated-machinery, Cemented Tungsten Carbide has emerged as the foremost choice for tools, dies and other wear parts. Once the optimum characteristics desired for the intended application are specified by the toolmaker or engineer, Tungsten Carbide can provide exceptional performance. Cemented Tungsten Carbide consists of Tungsten Carbide particles which are adhered or cemented collectively by a comparatively ductile, uncontaminated metal cobalt or nickel. Here, the Tungsten Carbide acts as “bricks” whereas the binder material as “mortar”.
You may read further in our blog section http://www.wiredrawingdies.co.in/blog/. Please visit our website www.wiredrawingdies.co.in for other product details. 

Selection of Right Die material

The successful selection of appropriate raw material for using in die tools depends predominantly on the kind and size of wire being drawn. Even, the tonnage desired by the wire-drawer per die plays a vital role. Largely, a wire-drawer has to select between two raw-materials available for making die-tools, Tungsten Carbide & Polycrystalline Diamond(PCD). Generally, it has been accepted that for drawing smaller size wires harder die material is needed.
You may read further in our blog section http://www.wiredrawingdies.co.in/blog/.Please visit our website www.wiredrawingdies.co.in for other product details.